Rothco G.I. Aviator Sunglasses Field Manual | MIL-STD Impact Resistant

How to Guides - Product Field Manual SOPs - Luminary Global

Rothco G.I. Aviator Sunglasses Field Manual | MIL-STD Impact Resistant

Category: Sunglasses

Difficulty Level: Tier 1: No Training Required

Complete Field Manual - FREE

Download the official step-by-step PDF guide.

📥 Download PDF Guide

Written by: Valerie Ellis Lavin

Quick Overview

The Rothco G.I. Type Aviator Sunglasses are MIL-STD-105 quality-controlled, hard-coated acrylic eyewear designed to protect operators against UV radiation and incidental debris in high-glare, aviation, and field environments while remaining fully compatible with helmets and over-the-ear communications headsets.

The lens system provides UV400 protection, blocking 100% of UVA and UVB rays, and the hard-coated acrylic construction resists shattering from incidental debris including pebbles, ejected brass, and branches. Operators should note that MIL-STD-105 is a quality assurance sampling standard, not a ballistic resistance rating. These sunglasses are not a substitute for ANSI Z87.1+ or MIL-PRF-32432 certified eyewear in environments where fragmentation, spall, or high-velocity projectile threats are expected.

The bayonet temple design is the defining capability that separates this eyewear from standard frames in tactical deployment. The straight temple arms are engineered to slide between the skull and helmet padding or ear cup seals without breaking the acoustic seal of communications headsets or hearing protection. This makes them a field-ready solution for pilots, vehicle operators, and range personnel who cannot remove headgear during operations.

The lenses are intentionally non-polarized, which is a critical safety feature for aviation use. Polarized lenses produce dangerous blackout effects on LCD instrument panels, GPS screens, and heads-up displays. Proper sizing between the 52mm and 58mm options is essential, as an improper fit creates peripheral gaps that expose the eyes to angled sunlight, wind, and debris.

---

Field Application Steps

1. PRE-MISSION INSPECTION: Remove the sunglasses from the hard plastic carrying case. Visually inspect both lenses for cracks or deep scratches, and check the frame, hinges, and bayonet temples for bending, weakness, or corrosion.

2. DONNING WITHOUT HEADGEAR: If no helmet or headset is worn, place the sunglasses on the face as standard eyewear. Confirm the bayonet temples seat securely over the ears with no slippage.

3. DONNING WITH HELMET OR HEADSET: Do not remove your existing helmet or headset. Grasp the frame front, align the lenses with your eyes, and slide the bayonet temples directly rearward, guiding each arm between your skull and the ear cup seal or helmet padding.

4. CONFIRM SEAL AND FIT: Once eyewear is seated, verify it is secure and properly positioned. Run a finger around the edge of each ear cup to confirm the acoustic seal has not been broken by the temple arms. Check for pressure points that could cause fatigue during extended wear.

5. FIELD CLEANING: In the field, rinse lenses with clean water first to float off abrasive particles before wiping. Blot dry with a clean, soft cloth. Do not wipe dirty lenses with shirt sleeves or rough material, as this introduces scratches that degrade the operator's field of vision.

6. PRIMARY CLEANING: Using a dedicated microfiber lens cloth and approved cleaning solution, wipe each lens in a circular motion from center outward. This is the preferred protocol for post-operation maintenance.

7. DOFFING AND STOWAGE: Grasp the frame front and pull straight forward to remove. Return the sunglasses to the hard plastic carrying case, secure the lid, and stow in a designated pouch or pocket. Stowage in the issued case is a non-negotiable protocol and the primary method of preventing crush and scratch damage between deployments.

8. DISPOSITION CHECK: Remove the eyewear from service if any of the following conditions are present: a cracked lens or scratches that impede the central line of sight, a frame bent to a degree that prevents secure fit, or a hinge that is broken or fails to hold the temple in position.

---

Equip Yourself: Rothco G.I. Type Aviator Sunglasses – MIL-STD-105 Impact Resistant Pilot Shades

Ensure you have the right gear before an emergency strikes.

View Product

LEGAL DISCLAIMER & SAFETY WARNING:
The information provided in this Luminary Global Field Manual is strictly for educational and informational purposes. It is not a substitute for formal medical, tactical, or professional training. In the event of a medical emergency, immediately seek professional help or contact emergency services. Luminary Global assumes no liability for the misuse of equipment, improper application of techniques, or any injuries/damages resulting from the use of these guidelines. Always rely on your official agency training, local laws, and established protocols during a crisis.